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Process

The Sample Round: How Phone Case Sampling Should Run From 3D Data to Golden Sample

21 October 2026

"Can you send a sample?" is four questions wearing one coat. A stock case from the warehouse, a first trial from a new mould, a colour chip and the signed production standard are all called samples and none of them answers the same question.

Getting this sequence wrong is how buyers end up approving a beautiful T1 part that the production mould cannot reproduce. Here is the order that works, and what to do with each object when it lands.

The four sample types

TypeWhat it answersWhat it cannot answer
Catalogue sampleDoes this existing style fit the phone and feel right?Whether your colour, print or packaging is achievable
T1 trial (new mould)Does the tool produce a part in tolerance?Production consistency, surface finish after polishing
Colour chipIs the pigment right in this material?How it looks as a finished part
Golden sampleThe signed standard production is measured againstNothing — this is the reference

Catalogue sample: cheap and fast, and where most first orders start

If the style already exists, the sample is a warehouse pick and ships in days. Use it to test fit and feel on the actual handset, and to check the camera lip, the button feel and the weight. This is also the right moment to reject a style, before any tooling conversation.

T1: the first part out of a new mould

T1 is the first trial shot. It is not a production part and it is not supposed to be. What you are checking at T1:

T1 parts usually carry hand-polished surfaces and a tool that has not been run in. Expect to see T2.

What should arrive with a sample

Documentation that belongs in the box: a sample tag with the SKU, colour reference, date and mould number; the dimensional report for the points you specified; the colour chip set for the same batch; and a note stating which mould and which machine produced it.

A sample that arrives in a plain bag with no tag is a sample you cannot compare to anything later. Keep the tag; it is the only link between the object in your hand and the file.

What to measure, in priority order

  1. Fit. Does the case seat fully, with no gap at the corners, and does the phone sit flush?
  2. Buttons. Press each one twenty times. Mushy or stiff buttons are a wall-thickness or material issue, and both are fixable before production.
  3. Camera and screen lip. Cases that sit flush on a table will scratch the lens. A 0.8–1.2 mm lip is the usual design intent.
  4. Weight. A 30 g case and a 45 g case are different products; weigh it and put the number in the PO.
  5. Colour. Against a signed chip under D65, not against your memory of the render.
  6. Print adhesion. The tape test, then a thumbnail scrape. If the print lifts, the surface was not treated.

The golden sample has to be signed and retained

A golden sample is the finished part, in the final material, colour and finish, signed and dated by both sides and retained by both sides. It is the object that settles an argument in month nine. Two copies, one each, is the minimum — and the factory's copy should live in the quality room, not in a sales office.

Golden samples should be re-signed when the tool is re-cut, when the resin supplier changes, or after any change to the print. An unsigned golden sample from three years ago is an archaeological artefact, not a standard.

Why factories charge for samples

Because a sample costs a moulding run, a person, and an express courier, and because free samples get requested by people who are not buying. The usual commercial arrangement is a sample fee that is credited against the first order. Treat a factory that charges a modest sample fee as normal, and a factory that offers unlimited free custom samples as a factory that has not costed them.

The sequence, in one line

Catalogue sample to choose the style → colour chip to choose the colour → T1/T2 for a new mould → golden sample signed → production measured against it. Skipping the third step is how a first order becomes a dispute about a tool nobody photographed.

Questions buyers actually ask

How long does a phone case sample take?

A catalogue sample is a warehouse pick and ships in days. A T1 from a new mould takes several weeks from approved 3D data, because the schedule is driven by EDM and polishing rather than assembly.

Should I pay for samples?

Normally yes, usually credited against the first order. A sample consumes a moulding run and an express courier; unlimited free custom samples usually mean the cost is hidden in the unit price.

What is a golden sample?

The signed, dated finished part in final material, colour and finish, retained by both parties, against which production is measured. It should be re-signed after any tool, resin or print change.

Working on a first order? Send the models, quantities and destination country and we will quote against the terms described here — MOQ, tooling and Incoterm in one sheet.
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